INDUSTRIAL CABLE ASSEMBLIES - HVP.KR Cable Assembly INDUSTRIAL CABLE ASSEMBLIES Overview 3 C2212

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INDUSTRIAL CABLE ASSEMBLIES T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 2 INDUSTRIAL CABLE ASSEMBLIES Overview 3 C2212 100kV Cable 4 C2042 230kV Cable 5 C2338 320kV Cable 6 R10 Terminations 7 R10 Flanges 8 R24 Terminations 10 R24 Flanges 14 R28 Terminations 17 R28 Flanges 19 R30 Terminations 20 R30 Flanges 23 Installation Instructions 24 P00075/C Installation Grease 27 Cable Assembly Measurement 28 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 3 OVERVIEW CABLE DATA C2212 C2042 C2338 Rated Voltage 100kVDC 230kVDC 320kVDC Impedance 53 59 61 Capacitance 131pF/m 115pF/m 102pF/m Minimum Bend Radius 101mm 152mm 190mm Minimum Ambient Temperature -51C -51C -51C Maximum Conductor Temperature 121C 121C 121C Weight 0.49kg/m 1.07kg/m 1.63kg/m Outer Diameter 19.9mm 31.1mm 38.2mm CONNECTOR TYPE R10 R10 RA R24 R24 RA R28 R28 RA R30 R30 RA C2212 100kV 100kV 100kV 100kV - - - - C2042 - - 225kV 225kV 225kV 225kV 230kV 230kV C2338 - - - - - - 300kV 300kV STANDARD FLANGES Part Number Description Length Thread T20051/A 100kV Straight 80mm - T20052 100kV Straight 85mm - T20785/A 100kV Right Angle Small 25mm M48 x 1.5mm T20785/B 100kV Right Angle Large 25mm M48 x 1.5mm T20131/A 160kV Straight 102.38mm M45 x 1.5mm T20697 160kV Straight 102mm M45 x 1.5mm T20045/D 160kV Right Angle 100mm M45 x 1.5mm T20697/A 160KV Right Angle 87mm M45 x 1.5mm T20096/D 160kV Quick Lock 107mm M45 x 1.5mm T20844 160kV Small Right Angle 70mm M45 x 1.5mm T22179 160kV Spring Loaded 70mm M45 x 1.5mm T20172/A 210kV Straight 110mm M62 x 1.5mm T22185 210kV Spring Loaded 104mm M62 x 1.5mm T20289 225kV Straight 118mm M56 x 1.5mm T20405 225kV Right Angle 105mm M56 x 1.5mm T22182 225kV Spring Loaded 104mm M56 x 1.5mm SPRING LOADED CONNECTORS HOW TO ORDER Cable Type Connector Connector Length Cable Assembly C2042 R24 R28 5m Flange T20131/A & T20289 *Example R24 R28 cable assembly with straight connectors Spring loaded cables have a mechanical spring built in to the ferrule The tension of a sprung termination creates constant pressure in the receptacle Simple to install creating a tight, secure connection Eliminates over-gapping and the need for re-gapping after installation Discharges in the interface are reduced Improved field distribution Compatible sprung flanges are available to complete the installation Increases the service life of cable and tube Lower installation and maintenance costs Spring loaded cables have a mechanical spring built in to the ferrule The tension of a sprung termination creates constant pressure in the receptacle Simple to install creating a tight, secure connection Eliminates over-gapping and the need for re-gapping after installation Compatible sprung flanges are available to complete the installation Increases the service life of cable and tube Lower installation and maintenance costs * When ordering please use the abbreviation SL to denote a spring loaded connector T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 4 Operating Voltage 100kVDC Impedance 53 Capacitance 131pF/m Minimum Bend Radius 101mm (Static) Minimum Ambient Temperature -51C Maximum Conductor Temperature 60C Weight 0.49kg/m Outer Diameter 15.7mm Colour Grey 1. Conductor 2x bare Cu/Sn AWG18 (19x0.24mm, t.p.c), AWG15 in total 2. Conductor 2x Cu/Sn AWG15, (19x0.33mm, t.p.c), Polyester Tape Insulation, Rated Voltage 1kVDC 3. Semicon Semiconductive EPR (Black) 4.8mm 4. Dielectric EPR 15.8mm 5. Semicon Semiconductive EPR (Black) 16.9mm 6. Braid Cu/Sn (Coverage 80% 17.5mm 7. Jacket PVC 16.9mm C2212 100kV 3 Core Type S TECHNICAL DATA T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 5 Operating Voltage 230kVDC/75kVAC Impedance 59 Capacitance 115pF/m Minimum Bend Radius 152mm Minimum Ambient Temperature -51C Maximum Conductor Temperature 121C Weight 1.07kg/m Outer Diameter 31.12mm Colour Black Production Test Voltage 90kV RMS (60Hz) 20 minutes Core Conductor to Bare Conductor 5kV RMS 15 seconds 1. Conductor 2x bare Cu/Sn AWG18 (7x0.24mm t.p.c.) 2. Conductor 2x Cu/Sn AWG16 (19x0.24mm t.p.c.) Tefzel Insulation, Rated Voltage: 5kVDC 3. Semicon Semiconductive EPR (Black) 6.1mm 4. Dielectric EPR 24.9mm 5. Semicon Semiconductive EPR 26.2mm 6. Braid Cu/Sn (Coverage 80%) 26.8mm 7. Jacket PVC (Black) 31.1mm C2042 230kVDC EPR Dielectric TECHNICAL DATA T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 6 Operating Voltage 320kVDC/115kVAC Impedance 61 Capacitance 102pF/m Minimum Bend Radius 190.5mm Minimum Ambient Temperature -51c Maximum Conductor Temperature 121c Weight 1.63kg/m Outer Diameter 38.23mm Colour Black 1. Conductor 2x #15AWG (19x0.131) Tinned Copper with .006 Mylar Tape (1x White, 1x Black), 1x #20AWG (7x0.126) Copperweld with .024 Fusable Mylar 0.002 Metalized Mylar Tape, 1x #15AWG (19x.0131) Tinned Copper Uninsulated 2. Semicon EPR 6.6mm 3. Dielectric Insulating EPR 32.51mm 0.5mm 4. Semicon EPR 33.78mm 0.5mm 5. Braid Shield #34AWG T.C. 9 Ends, 24 Carrier 80% Minimum Coverage 34.80mm 0.5mm 6. Jacket PVC 38.22mm 0.64mm C2338 320kVDC 4 Core X-Ray TECHNICAL DATA T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 7 R10 TERMINATIONS R10 Straight 100kV Phillips on C2212 Compatible Flanges T20051/A, T20052 R10 Right Angle 100kV Phillips on C2212 Compatible Flanges T20785/A, T20785/B T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 8 R10 FLANGES R10 Straight Flange Small Part Number T20051/A R10 Straight Flange Large Part Number T20052 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 9 R10 FLANGES R10 Right Angle Flange Small Part Number T20785/A R10 Right Angle Flange Large Part Number T20785/B T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 10 R24 TERMINATIONS R24 Euro Straight on C2212 Compatible Flanges T20131/A, T20697, T22179 R24 Euro Straight on C2042 Compatible Flanges T20131/A, T20697, T22179 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 11 R24 TERMINATIONS R24 Euro Straight on C2338 (M45 Thread) Compatible Flanges T20131/A, T20697, T22179 R24 Right Angle Small on C2212 Compatible Flanges T20844, T22179 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 12 R24 TERMINATIONS R24 Euro Right Angle on C2042 Compatible Flanges T20045/F, T20697/A, T20844, T22179 R24 Euro Right Angle Short on C2042 Compatible Flanges T20844, T22179 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 13 R24 TERMINATIONS R24 Euro Right Angle on C2338 Compatible Flanges T20131/A, T20697, T22179 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 14 R24 FLANGES R24 Straight Flange Part Number T20131/A R24 Right Angle Flange Part Number T20045/F T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 15 R24 FLANGES R24 Sprung Flange Part Number T22179 R24 Right Angle Flange Small Part Number T20844 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 16 R24 FLANGES R24 Straight Flange c/w Twin Cut Outs Part Number T20697 R24 Right Angle Flange c/w Twin Cut Outs Part Number T20697/A T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 17 R28 TERMINATIONS R28 Straight on C2042 Compatible Flanges T20289, T22182 R28 Straight on C2338 Compatible Flanges T20289, T22182 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 18 R28 TERMINATIONS R28 Right Angle on C2338 Compatible Flanges T20405 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 19 R28 FLANGES R28 Straight Flange Part Number T20289 R28 Right Angle Flange Part Number T20405 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 20 R28 FLANGES R28 Sprung Flange Part Number T22182 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 21 R30 TERMINATIONS R30 Seifert Straight on C2042 Compatible Flanges T20172/A, T22185 R30 Seifert Straight on C2338 Compatible Flanges T20172/A, T22185 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 22 R30 TERMINATIONS R30 Seifert Right Angle on C2042 Compatible Flanges T20172/A, T22185 R30 Seifert Right Angle on C2338 Compatible Flanges T20172/A, T22185 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 23 R30 FLANGES R30 Flange Part Number T20172/A R30 Sprung Flange Part Number T22185 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 24 INSTALLATION INSTRUCTIONS Warning: High voltage products should only be fitted by trained persons. Cables can retain electrical charge, discharge to earth before handling. Ensure that terminations are fully inserted into their socket before adjusting clamping sleeves and apply suitable insulating grease. R10 Installation Instructions R24, R28 & R30 Installation Instructions T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 25 INSTALLATION INSTRUCTIONS Warning: High voltage products should only be fitted by trained persons. Cables can retain electrical charge, discharge to earth before handling. Ensure that terminations are fully inserted into their socket before adjusting clamping sleeves and apply suitable insulating grease. R24 Flange Installation Instructions R28 Flange Installation Instructions T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 26 INSTALLATION INSTRUCTIONS Warning: High voltage products should only be fitted by trained persons. Cables can retain electrical charge, discharge to earth before handling. Ensure that terminations are fully inserted into their socket before adjusting clamping sleeves and apply suitable insulating grease. R30 Flange Installation Instructions T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 27 Trade Name Dow Corning 4 Electrical Insulating Compound Appearance Translucent White Inorganic Grease CAS# Weight (%) Component Name 68037-74-1 70.0 90.0 Dimethyl, methyl silicone resin 7631-86-9 7.0 13.0 Silica, amorphous 70131-67-8 5.0 10.0 Dimethyl siloxane, hydroxyl-terminated Evaporation 30 hours/200c max = 2.0% Service Temperature -55c to +200c Relative Density 1.0g/ml at 25c Dielectric Strength 1.27mm gap 1.0kV/ml Permittivity 3.1 at 100Hz 3.1 at 100kHz Dissipation Factor 0.0025 at 100Hz 0.0025 at 100kHz Volume Resistivity 0.10 x 10 Ohm/cm at 23c Arc Resistance 120 seconds OVERVIEW Dow Corning 4 (DC4) Electrical Insulating compound is a lubricating, grease like material used as a moisture proof seal for electrical assemblies and terminals. Used for cable connectors, battery terminals, switches and various other plastic on metal combinations. FEATURES High dielectric strength Low volatility Moisture resistant Good thermal oxidation and chemical stability Retains its grease like consistency from -55c to +200c Odourless Highly water repellent Adheres readily to dry metals, ceramics, rubber, plastics and insulating resins HOW TO USE DC4 compound can be applied by hand, dispensing equipment, brushing or wiping. A thinner consistency can be achieved by dispersing in solvents such as xylene, mineral spirits and methyl ethyl ketone. Compound can then be applied by brushing, dipping or spraying. DC4 should not be applied to any surface which will be painted or finished. Please refer to the manufacturers product safety data sheet for full product safety instructions. P00075/C Installation Grease DC4 T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 28 CABLE ASSEMBLY MEASUREMENT Straight to Straight Terminations Straight to Right Angle Terminations Right Angle to Right Angle Terminations T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 29 CABLE ASSEMBLY MEASUREMENT Straight to Short Right Angle Terminations Short Right Angle to Short Right Angle Terminations T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com 30 Essex X-Ray & Medical Equipment Ltd Flitch Industrial Estate Chelmsford Road Dunmow Essex CM6 1XJ T: +44 (0)1371 875661 E: sales@essex-x-ray.com www.essex-x-ray.com

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